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SKF: the need for industrial pumps
Source: China Bearing Network Time: 2018-07-23
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SKF can help analyze the operating conditions; pick the right solution to ensure improved reliability and power; and extend the lifespan.
To minimize the life cycle and stop time; useful protection is particularly important. Poor protection can result in pump power loss of 10% to 15%. SKF can help automate the reliability repair program (PRM) and operator-driven Reliability (ODR) is integrated into your protection operations; and it provides services for promotion. This will reduce the cost of the program and reduce the overall economic benefits.
Protection-free solutions <br> Pump protection generally includes bearing smoothness and functional monitoring. Proper smoothness avoids excessive wear and loss of bearing life; and premature failure of costly bearings. Pumps with sealed and lifetime smooth bearings are generally It is considered as no need to protect. SKF supplies a variety of sealed bearings; these bearings can add even and no problem moments; reduce the total cost; together with the condition monitoring solution.
Matching the service life of the pump to the life of the pump is another important problem. SKF can help optimize the assembly line; provide a protection-free solution within the life of the pump.
Lower energy consumption
The pump system accounts for nearly 20% of the international electric power; in a factory operation, it can account for 20% to 25% of its energy consumption. Energy consumption accounts for 45% of the total cost of the pump.
With the constant increase of power costs; environmental legislation is more stringent; reducing energy consumption is particularly important. SKF provides industrial pumps with a range of outstanding solutions and engineering services to reduce energy consumption: alignment systems, sealing solutions, ceramic solutions and Monitoring system. After fulfilling one or more of these solutions; customers can save a lot of power; together they help to enforce stricter regulations.
Falling oscillation and noise level
From the point of view of optimizing functions and adhering to regulations; the oscillation and noise levels of industrial pumps are becoming increasingly worrying.
Sources with excessive oscillation and noise levels are often associated with poor shaft alignment, lack of smoothness, unsuitable equipment, inadequate bearing equipment, or inadequate cooling.
High oscillation levels add energy consumption; they can lead to premature failure of equipment and high levels of protection costs; and often lead to non-programmed stops and even loss of production.
SKF offers a wide range of solutions for the complete bearing operation from the selection and smoothing of bearings; to advanced engineering services such as dynamic simulation, virtual testing and depiction concepts; all-encompassing.
Progressive flow and lift <br> In terms of improving pump flow and lift to promote pump function; bearings and their associated components such as smoothing agents and sealing systems are important elements.
In order to maintain competitiveness; producers need to supply modular pump depictions; and cut the number of different depictions; together with all traffic and head needs.
SKF is able to use all the common sense and experience to promote functional solutions and / or reduce the scale of equipment. SKF engineers can analyze all the elements of the equipment, bearing equipment, smoothing agents and other components to find out the potential of the pump; Support the producers; to achieve the best effect.
Optimized for smoothness <br> More than one-third of premature bearing failures are caused by the use of incorrect smoothing agents and/or smoothing agents. After using the recommended SKF smoothing agents, things and skills, it can be significantly reduced. Stop time and protection needs. Smootheners can be selected according to the needs of the vertical shaft; and the degree of acceptance of solids, pressure, temperature, load and chemical corrosion.
Industrial pumps are generally not easy to approach; therefore, it is difficult to protect the operation. The fully automatic smoothing system can be selected by SKF; then the longest bearing life is achieved; and the operating cost is reduced.
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