Swiss Mikron intelligent function module optimizes milling

First, each module has a special function to optimize the milling process

The goal of the different "smart machine" modules is to make the milling process more transparent and easier to control. To do this, communication between the user and the machine must first be established. Only in this way can the user obtain complete information on the milling process in order to make a correct judgment. Second, tools must be provided to the user during different milling optimizations to significantly improve machining performance. Third, the machine must be able to independently control and optimize the milling process to improve process safety and workpiece quality, especially during automatic operation. This is the value of the "smart machine tool" function.

Second, the advantages of "smart machine tools"

  • Reduce machining time and improve machining accuracy
  • Improve workpiece surface finish and mold accuracy
  • Check the rationality of important processing methods
  • Improve process safety
  • Reduce machine load and extend machine life
  • Improve equipment availability
  • Improve work comfort, including automatic operation
  • Greatly improve reliability during automatic operation
  • Comprehensively optimize the process and improve overall economy

Third, intelligent machine tool module

Mikron's Advanced Process Control System (APS) module is a monitoring system that allows the user to view and control the milling process. It was developed specifically for high performance and high speed milling. It is also well suited for other milling systems. By mounting the accelerometer on the spindle, the CNC can visually display and record the vibrations generated during milling. Therefore, it helps to take the necessary measures when optimizing the process.

Fourth, wireless notification system (RNS)

The Wireless Notification System module opens up a new era of communication and flexibility. Through this system, the user can receive information on the operation of the Mikron machining center, regardless of the position and milling force itself. Through the SMS form of the mobile phone, the user can know the operating status of the machine and the execution status of the program. Thanks to the “RNS” system, users can easily set up a backup organization, which makes it easier to arrange operators extensively and flexibly.

5. The world's first and exclusive intelligent operator support system (OSS)

The Operator Support System (OSS) optimizes the machining process based on the structure and machining requirements of the workpiece. With an easy-to-use user interface, the user can easily set parameters such as target size, speed, accuracy and surface finish as well as workpiece weight and processing complexity and can be modified at any time. The process-oriented machining method guarantees maximum use of the processing properties of the Mikron machine.

Sixth, intelligent temperature control system (ITC)

With the Intelligent Temperature Control System (ITC), machine operators do not need to worry about keeping the machine's temperature stable. It is possible to concentrate on the specific processing requirements of the workpiece. Because, Mikron machine tools already have "temperature processing knowledge."

Seven, all Mikron machine tools use HEIDENHAIN CNC system

The "Smart Machine" module is now available on all Mikron machines with HEIDENHAIN controls. Some modules have become standard on machine tools, and other modules are available as options. Each "smart machine" module is used to perform specific functions. Thanks to its modular design, the user can choose the module that best suits his milling process. This means that more workpieces can be produced while the process is improved, and the machining accuracy is higher. Increased reliability during automatic operation, extended machine life and significantly reduced production costs.
Mikron's goal is to provide users with more "direct from machine tools" information. This is why Mikron is developing more "smart machine" modules.

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